About us

Helping people who make things, make things better

Manufacturing Catalyst is a boutique manufacturing and material flow advisory business headquartered in Sydney, Australia. We help our customers optimise their people, products and processes, so that they can make informed decisions about investing in the right equipment, technology and systems.  Our aim is to help you implement sustainable manufacturing solutions – to make the right quantity of the right product at the right place and time in the most efficient way possible.  To streamline end to end manufacturing value chains, we advise on product, equipment and factory specifications, locations and logistics, along with manufacturing data collection and manufacturing management systems.

Dr. Michael Lucas, Founder and Principal Manufacturing Advisor, is a Chartered Professional Engineer and Fellow of Engineers Australia with three decades of experience applying robotics and automation to manufacturing and intralogistics optimisation across four continents and a diverse array of industries. He has had pivotal roles in landmark manufacturing projects such as designing and implementing Tesla’s gigafactories and their global supply chain optimisation. Michael has delivered manufacturing solutions for companies spanning clean energy, automotive, intralogistics, food and beverage, biomedical, furniture, FMCG, prefabricated construction and beyond. With several patents arising from his work, Michael has been at the forefront of advancing sustainable manufacturing and material flow technologies with robotics, AI, and automation.

Michael started Manufacturing Catalyst with one goal – to help people who make things, make things better

Have a project in mind? Let’s get to work.